Envelope

A1 Envelope

235 x 180 x mm
In stock

The Lil A1 DVD envelopes fit 100% of all DVD's, bluRay and video games.  If you’re using a D1 size bubble envelope or size 1 Jiffy bag mailer to mail DVD boxed sets & books, save on postage mailing costs by fitting more through ‘Large Letter’ using a Lil A1 DVD envelope.

1-9 £0.377 each (ex vat)
  • Weight44g
  • Qty box250
  • Qty pallet17000
  • 10+ £0.260 save 31%
  • 25+ £0.251 save 33%
  • 50+ £0.244 save 35%
  • 100+ £0.236 save 37%
  • 200+ £0.168 save 55%
  • 500+ £0.150 save 60%
  • 1000+ £0.130 save 66%
  • 2000+ £0.104 save 72%
  • 5000+ £0.101 save 73%
  • 10000+ £0.097 save 74%

Cardboard DVD mailers don't get better than this! The A1 envelope is a cardboard DVD mailer that provides the most cost-effective mailing options for your DVD's travelling through the postal system.  With its robust, natural finish, your customers will be able to open the attractive packaging to receive their DVD's (DVD cases typically 136mm x 192mm x 13mm) in the condition that you posted them in. These envelopes are manufactured using stiff 450gsm material, with special folds to provide impact protection around the edges, to minimise the risk of splitting / shattering of the DVD cases inside. These cardboard DVD mailers feature our leading peel'n'seal / red tear-strip system for easy sealing and opening.

All products within our envelope range are made from 100% recycled and are 100% recyclable. The Lil envelopes are the most eco-friendly plastic free alternative to the bubble mailer and represent a significant step forward in the removal of single use plastics from ecommerce packaging.

This range was co-developed with one of the Internet's largest retailers... so you might recognise our envelopes!

This product fits through the Royal Mail, and AusPost's 'large letter' tariff! Pricing in proportion is therefore made easy with this superb envelope.

This Lil envelope is incredibly stiff yet with a total product thickness of only 1.71mm, this means that you can send items up to 23mm thick through the ‘large letter’ price tariff. A standard 6mm – 8mm thick bubble mailer would fail. The result being a potential £2 saved per item mailed. Tired of returns and unhappy customers? These envelopes are better than bubble mailers - the corner stiffness of the A1 envelope cuts damage in transit.  Online retailers report nearly 70% fewer returns and 25% faster packing. Struggling with storage space for your packaging? The easy stack design of the A1 envelope is the answer.


Under our previous name Mainline Flatpacks Ltd in 2011, our award winning A1 envelope was hailed as the 21st century equivalent to a jiffy bag bubble envelope. This brilliant, tough little envelope is our best selling item for a reason. If you're looking for sturdy and cost effective packaging for mailing DVDs, bluRay or video games think of nothing else (rather than cheap DVD envelopes that fall apart, leave your items damaged and your customers dissatisfied!). Go on...burst the bubble!

Color No
Flap Type Hotmelt Peel & Seal with red rip strip opening
Height 0
Glue Seams External seams
Internal Width MM 235
Width (mm) 201 - 300
Internal Length MM 180
Length (mm) 151 - 200
Height (mm) No
Item Thickness 450gsm / 570mic
Item Weight (g) 44
Pallet Size 100x120x165cm / 40x48x65"
Quantity per Box/Pack 250
Quantity per pallet 17000
  • 100% recyclable

  • easy open tear strip

  • fits large letter

  • peel 'n' seal

  • supplied form strapped

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